FULL PRODUCTION CAPACITY
28 lasers. 24/7 production. Engineering, alloy development, and global customer support. All under one roof.
CONSULTATION
Start with the Problem, not the Part
Most challenges don’t begin with a CAD model. They start with production constraints: thermal imbalance, porosity, short tool life, cycle time and up time targets.
Our engineers begin by analysing your production environment: cycle time targets, existing geometry, and where process improvements can have the greatest impact.
From there, we identify exactly where additive manufacturing can improve performance, and where conventional manufacturing remains the preferred solution.
KEY OUTCOMES
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Process and thermal simulation analysis
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Conformal cooling opportunity identification
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Tool life and cycle time optimization
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AM feasibility and ROI assessment
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Production improvements
DESIGN & ENGINEERING
Engineering Beyond the Limits of Conventional Manufacturing
Laser Powder Bed Fusion (LPBF) unlocks geometries that conventional machining simply cannot produce. Internal channels follow exact surface contours, complex assemblies become single monolithic components, and material is placed only where it's needed, reducing weight, waste, and downstream machining time.
No design goes to production unvalidated. Thermal and mechanical simulation confirms performance before a single layer is printed.
KEY OUTCOMES
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Conformal cooling channel development
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Thermal and mechanical simulation validation
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Thermal performance optimization
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Part consolidation
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Improved cooling efficiency and process stability
AM PRODUCTION
Production-Ready Tooling
We manufacture complex components using materials suitable for the application. Not all materials are the same, and no single material can be used for every application.
From build preparation through post-processing and heat treatment, we manage the complete production workflow to deliver production-ready tooling and components with consistent mechanical performance and repeatability.
Materials used:
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18Ni-300 (1.2709) maraging steel
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Modified H11
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Inconel 625
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316L Stainless Steel
KEY OUTCOMES
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Material selection based on thermal, mechanical, and production requirements
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Application-specific alloy recommendations for performance and durability
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Optimized material strategy for heat transfer and wear resistance
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Dimensional inspection and process validation
VALIDATION
Performance Doesn't End at Delivery
Every component we produce enters a continuous performance feedback loop, which is used to refine the next iteration. Real production data drives better designs, more stable processes, and stronger outcomes with every generation.
Before any component leaves our facility, it undergoes full dimensional inspection and production verification. Customers receive complete documentation and material traceability as standard.
KEY OUTCOMES
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Dimensional inspection and production verification
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Full documentation and material traceability
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In-service tooling performance tracking
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Process stability and repeatability improvement
